How a field producer tackled labor points with robotics


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Robotiq palletizing application

Alliora is positioned in Fougères, a small city within the Brittany area of northwestern France, the place it manufactures containers for a spread of shoppers in industries like board video games, cosmetics, and champagne.

Antoine Bruno, common supervisor and president, mentioned Alliora had needed so as to add automation to its manufacturing traces for some time. Sadly, its first expertise was tough. Industrial robots had been too advanced. The corporate purchased one, nevertheless it was by no means in a position to get it to work correctly.

In the meantime, the necessity for automation remained as Alliora was compelled to rent many momentary employees to fulfill seasonal demand. “Having numerous momentary employees on a line could cause the road to decelerate,” he mentioned.

That’s not all: the job is bodily demanding, and staff develop musculoskeletal problems from the repetitive duties. “The containers are fairly heavy, and after some time, you begin to get again ache,” mentioned Patricia Chevalier, manufacturing chief at Alliora.

Alliora wanted one thing that may remedy these points whereas being simple to put in and program.


Alliora’s staff did some analysis on-line and approached Sterkelec, a neighborhood distributor of robotic merchandise and options. Davy Pourrieau, Sterkelec’s product supervisor, toured Alliora’s workfloor. After discussing the problems they confronted, he really useful that it automate the palletizing course of.

Pourrieau really useful the Robotiq Palletizing Resolution. It consists of a collaborative robotic arm from Common Robots and a vacuum-based end-effector. Since this answer lets finish customers shortly create totally different applications, it was good for Alliora, which manufactures a novel product for every shopper.

Bruno gathered his staff, and Pourrieau demoed the answer. The staff was enthusiastic. Bruno immediately knew it was the precise answer for them. With Pourrieau’s assist, it was a quick and straightforward implementation.

As Éric Bleau, Alliora’s manufacturing director, mentioned, “I’m not a roboticist. I’m not an automatician. However Davy Pourrieau defined it to me immediately, and inside 45 minutes, I understood how the system labored.”


It’s been a couple of months because the first Robotiq Palletizing Resolution was built-in on one in every of Alliora’s manufacturing traces, and it has made a distinction. The cobot’s presence permits Bruno to rent two fewer momentary employees throughout excessive manufacturing durations, which helps stabilize the manufacturing line.

“Robots enable us to have a lot smoother manufacturing traces, and that’s precisely what we had been in search of,” he mentioned.

The manufacturing staff can also be giving optimistic suggestions. “We questioned why we hadn’t considered it earlier than, as a result of it’s such an enormous aid for the workers,” mentioned Patricia Chevalier.

Bruno estimates the ROI at 18 months, which is quick. It’s a profitable expertise that he plans to copy quickly — the objective being so as to add a Robotiq Palletizing Resolution on three or 4 extra manufacturing traces.


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